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Etihad Airways Engineering videoVideo has no narration, no audio description

The largest commercial aircraft MRO services provider in the Middle East

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As a subsidiary of the Etihad Aviation Group, the company offers line, light and heavy maintenance services, including design, advanced composite repair, cabin reconfiguration, trim and finish upgrade, avionic upgrade, IFE change, connectivity installation, component services and technical training, from its state-of-the-art facility adjacent to Abu Dhabi International Airport.

Etihad Airways Engineering fully understands the airline needs and the criticality of AOGs, and our Customer Focus Teams work relentlessly to exceed expectations by demonstrating the flexibility and the willingness to come up with cost-effective solutions while ensuring an unmatched customer experience.

Etihad Airways Engineering takes great pride in its people, seasoned professionals from over 50 nationalities who work as one team with one mission: to be an industry leading provider of aircraft maintenance and engineering solutions, with continued focus on new platforms and maintaining the highest standards of quality and safety.

Aircraft capability

Airbus

  • A319/A320/A321
    (CFM 56, IAE V2500)
  • A330-200/300
    (RR Trent 700, GE CF6, PW 4000)
  • A340-200/300
    (CFM56)
  • A340-500/600
    (RR Trent 500)
  • A380
    (EA GP7200)

Boeing

  • Boeing 737-600/700/800/900/900ER
    (CFM 56)
  • Boeing 757-200/300
    (RR RB 211, PW 2000)
  • Boeing 767-200/300/400
    (RR RB211, PW JT9D, GE CF6, PW 4000)
  • Boeing 777-200/200LR//300/300ER/777F
    (RR Trent 800, GE GE90)
  • Boeing 787-8/9
    (RR Trent 1000, GE GEnx)

Services

Facilities

Etihad Airways Engineering is strategically located adjacent to Abu Dhabi International Airport. Aircraft hangars at the facility cover approximately 42,000 sqms including 10,000 sqm of aircraft painting facilities and a custom-designed hangar that can accommodate up to three A380 aircraft simultaneously.

Around 140,000 sqm of aircraft parking area is also available for light checks and non-scheduled maintenance work.

Base maintenance

Etihad Airways Engineering provides a broad range of base maintenance services, helping customers from around the world maintain and increase their fleet reliability.

From routine maintenance and heavy checks to the most complex repairs, cabin modifications and connectivity solutions, Etihad Airways Engineering delivers cost-effective results demanded by its customers.

The company has full engineering, non-destructive testing (NDT) and production engineering capability. The dedicated, state-of-the-art composites repair workshop accommodates aero structure repairs, including carbon-fibre, fibre-glass and honeycomb structures. Full stripping and painting of aircraft is carried out in dedicated paint hangars, which can accommodate both narrow and wide body aircraft.

 

The extensive range of cabin interior maintenance and refurbishment services, include:

  • Line level maintenance and certification
  • General and deep cleaning
  • Interior refurbishment
  • Painting and surface covering
  • Soft furnishings repair
  • Carpet replacement
  • Repairs to cabin amenities
  • IFE maintenance/modifications
  • Decal fabrication
  • Mirror fabrication
  • Seat cover fabrication

 

Design, Engineering and Innovation

The Design, Engineering and Innovation (DE&I) team is the primary driver of design engineering solutions and technical innovation for Etihad Airways, its equity partners and third party customers and continues to focus on newer platforms projects (A380 and B787).

The DE&I team has acquired vast experience in successfully delivering major modifications, complex retrofit programmes involving multiple vendors and BFE coordination and provides 24/7 technical support to the line, light and heavy maintenance teams.

The Design team at Etihad Airways Engineering has major and minor EASA and GCAA approvals for designing changes to cabin interiors and provides custom solutions for airline operational requirements, as well as designing repairs covering the following fields of expertise:

  • Cabin interiors
  • Aero structures
  • Systems
  • Avionics
  • Engine and APU

 

The Engineering team covers the following activities:

  • Conceptual design, development and approval of major cabin changes, including manufacture of parts and kits
  • Creation of technical documentation for modification and repair
  • Fleet documentation management
  • Stress analysis, FEM calculations (NASTRAN/PATRAN) and other special analyses
  • Consulting services – methodologies for design activities and MRO services
  • Management of engineering projects
  • Technological services and Innovation consulting with tangible benefits
  • Design, approve and manufacture large scale decals for external fuselage application (branding)
  • Manufacture of all internal and external aircraft placards and decals

 

Component Services

Etihad Airways Engineering is steadily and consistently increasing its component capabilities on new platforms such as the A380 and B787, in close collaboration with key OEMs and reputed vendors from all over the world.

The company offers extensive test, repair and overhaul for most modern commercial aircraft components including fast track items such as Wheels, Brakes, Safety Equipment, Bottles and Batteries, through dedicated component shops spread over 6,000 sqm and servicing more than 40,000 components annually.

The rotable component repair and overhaul capability of Etihad Airways Engineering is spread across nine specialty shops:

  • Electrical systems
  • Instrument
  • Navigation/communication
  • Fuel
  • Hydraulic
  • Pneumatic
  • Mechanical systems
  • Automatic test equipment
  • In-flight entertainment

 

Etihad Airways Engineering also has surplus consumable and rotable aircraft spare parts to support Boeing and Airbus aircraft.

These spares are offered at competitive market rates and all the logistics required for moving the parts from the warehouse to the customer can be organised efficiently and timely by the in-house supply and logistics team.

Components capability

Terms and conditions

Line Maintenance

The network of Etihad Airways Technical and its Equity Partners is a leading line maintenance provider with approvals from UAE GCAA, EASA, CASA, QCAA, DGCA and many more National Aviation Authorities offering 24/7 services to customers from our Main base Abu Dhabi and more than 50 strategic locations around the world.

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Our services and line maintenances solutions offered to customers include:

  • Certification of Release to Service
  • Aircraft push backs
  • Minor line maintenance checks up to and including A checks
  • Minor and major component replacement and servicing (wheel change, MLG seal replacement, etc.)
  • Engines, APU servicing and replacements (boroscope, vibration survey, etc.)
  • AOG recovery
  • Aircraft weighing (in Abu Dhabi)
  • Minor composite and structural assessments and repairs (fuselage dents, cargo hold damage etc.)
  • Cabin maintenance including advanced first and business class seating systems, galleys and IFE
  • Fuel tank entry (fuel sensor replacement etc.)
  • Aircraft exterior washing (AUH)
  • Aircraft special inspection (bird strike, hard landing, volcanic ash exposure, etc.)
  • Technical Training

    Etihad Airways Technical Training based in Abu Dhabi, United Arab Emirates, is a UAE GCAA CAR 147 and EASA Part 147 approved maintenance training organisation. The centre of excellence provides approved training for most modern commercial aircraft from Airbus A320, A330, A340 and A380 to Boeing B777, and B787, with various engine types.

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    Etihad Airways has invested significantly in the latest industry leading training solutions on new aircraft training platforms. B787 training is carried out on Boeing’s state-of-the-art Desk Top Simulator (DTS) and A380 training is imparted using the Airbus A380 Competency Trainer (ACT) system.

    Etihad Airways Technical Training also offers specialised training programs from Borescope Training, Part 145, Fuel Tank safety, EWIS, human factors to ETOPS courses. All programmes can be adapted to customer requirements.

    The training facility can also provide consultation services in establishing training programmes to meet the requirements of the customer.

    Consulting services

    Etihad Airways Engineering offers professional consulting services leveraging on its experience and expertise across the aircraft lifecycle from entry into service to maintenance, repair, overhaul and phase-out to help customers achieve operational excellence.

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    Industry approvals

    Industry certifications

    Industry awards and positioning